Structure diagram of pipe gallery trolley
The trolley system is divided into semi-automatic traveling system and fully automatic traveling system.
Semi-automatic traveling system : The trolley system consists of gantry, formwork support system, hydraulic lifting system, adjustment support and traveling wheel. It needs to be dragged forward by a pulling device such as a hoist.
Fully-automatic traveling system: The trolley system consists of gantry, formwork support system, hydraulic lifting system, adjustment support and electric traveling wheel. It only needs to press the button to move forward or backward.
Characteristics of TC-120 pipe gallery trolley
1.The pipe gallery trolley system transmits all the loads generated by the concrete to the trolley gantry through the support system. The structure principle is simple and the force is reasonable. It has the characteristics of large rigidity, convenient operation and high safety factor.
2.The pipe gallery trolley system has a large operating space, which is convenient for workers to operate and related personnel to visit and inspect.
3.Quick and easy to install, fewer parts required, not easy to lose, easy to clean on site
4.After one-time assembly of the trolley system, there is no need to disassemble and it can be put into recyclable use.
5.The formwork of pipe gallery trolley system has the advantages of short erection time (according to the specific situation of the site, the regular time is about half a day), less personnel, and long-term turnover can reduce the construction period and cost of manpower as well.
Assembly process of TC-120 pipe gallery trolley system
1.Material checking
After entering the field, check the materials to ensure that the materials are consistent with the purchase list.
2.Site preparation
Before installing the TC-120 pipe gallery trolley system, the bottom of the pipe and the guide walls on both sides should be poured in advance (the formwork needs to be wrapped 100mm)
Site preparation before installation
Installation of bottom stringer
The adjustment support, the traveling wheel and the hydraulic lifting system are connected to the bottom stringer. Place the traveling trough according to the drawing mark ([16 channel steel, prepared by site), and extend the adjustment support beyond the hydraulic lifting system and the traveling wheel, install the connected bottom stringer. As shown below:
Installation diagram of the bottom stringer
Mounting gantry
Connect the door handle to the bottom stringer. As shown below:
Connection of bottom stringer and gantry
Installation of top stringers and formwork
After Connecting the gantry to the top stringer, then connect the formwork . After the side formwork being installed and adjusted, the surface should be smooth and flat, the joints are free of faults, and the geometric dimensions meet the design requirements. As shown below:
Installation of top stringer and formwork
Installation of the formwork support
Connect the cross brace of the formwork with the diagonal brace of the gantry to the formwork. As shown below:
Installation of the cross brace of the top formwork and the diagonal brace of the gantry
Installation of motor and circuit
Install hydraulic system motor and electric traveling wheel motor, add 46# hydraulic oil, and connect the circuit. As shown below:
Installation of motor and circuit
Testing
After the first installation, the pipe gallery trolley system must be tested, and used after testing.
Testing items:
Whether the hydraulic lifting system and the electric traveling wheel motor rotate normally;
Whether the hydraulic lifting system cylinder is working properly;
Whether the hydraulic cylinder and hydraulic pipe leak oil;
Whether the electric traveling wheel is normal when walking;
Acceptance
After the pipe gallery trolley system is properly tested, it is reported to the user for acceptance. After the acceptance is passed, the two parties sign the form and put it into use.
packing&Delivery
Packing:
1. Generally, the total net weight of loaded container is 22 tons to 25tons, which need be confirmed before loading.
2. Different packages are used for different products:
---Bundles: Timber beam, steel props, tie rod, etc.
---Pallet: Small parts will be put in bags and then on pallets.
---Wooden cases: It is available on customer's request.
---Bulk: Some irregular goods will be loaded in bulk in container.
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